PackStation™ SAP Semi-Automated Packing Station


Optel’s Fast Series products are preconfigured to enable existing pharmaceutical packaging lines to meet compliance, fast. They are the perfect solution to tight regulation deadlines — plus, they are easy to operate and require only minimal training. To offer products delivered in a matter of weeks, we have expanded our production facilities and developed a streamlined, dedicated manufacturing process for Fast Series units.

The PackStation™ SAP (Semi-Automated Packing) is designed to record the serial numbers encoded in the GS1 Data Matrix code of the manually packed items (aggregation) without compromising the manual packing speed. The station enables you to read multiple layers; the operator simply places the products under the camera head after packing each layer, sends the case to the Print&Apply station for automated case labeling and then performs manual labeling and pallet aggregation. The station supports both GS1 serial number formats.

In order to maximize the packing efficiency, an integrated Print&Apply automatically applies a label on the parent container. With this setup, the PackStation™ SAP increases your manual packing speed and then connects to the Optel LineMaster™ in real time in order to verify and report the serial numbers.

The Optel unique barcode-reading technology gives you the most efficient reading, ensuring maximum performance of the packing operation. This solution includes an adjustable railing to support various sizes of products.

The PackStation™ SAP is part of Optel’s open architecture, which greatly facilitates connectivity to various IT systems or other third party equipment.

Optel’s Fast Series is also designed to be scalable, which will allow you to build on these units in the future, as your serialization operations expand. We understand that modifying your process can be challenging and, to overcome this challenge, we’ve leveraged all the experience and expertise that comes with 27 years and thousands of successful serialization integration projects around the world. Our Fast Series incorporates all this know-how to provide you with all the necessary features to scale up your serialized production and therefore maintain and generate additional revenues when you’re ready.



  • Easy to Install and Operate
  • Minimal Training Required
  • Simple User Interface
  • 21 CFR Part 11 and European Annex 11 Compliance
  • Portable Unit
  • Carton/Bottle to Bundle
  • Carton/Bottle/Bundle to Case
  • Case to Pallet
  • Tool-less Adjustments

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